See if there's a 4 ohm resistor on the crossover board. The stock KLF series crossovers are using parts that are 10% tolerance. I had Bob Crites build me (really it may have been his son Michael) a pair of crossovers with upgraded <5% tolerance fodder. At sustained HF notes I really do believe I could here the variances with the 10% units (then again, some people say I'm full of it). Bob used SoniCaps on mine.
On the boards he mounted the parts on he just told me to put each pos. and neg. woofer leads on the same tap on the barrier strip. One of the key parts may be that he uses autoforming transformers. For a little extra $$ I asked him to make them bi-amp-able so I can still run true bi-wire now or bi-amp for later.
I also ordered some titanium diaphragms for the K-79 tweeters that go up to 23KHz. You won't hear it directly but the 10th and/or 11th harmonics will come into play.
http://www.critesspeakers.com/crossovers.html and go to the bottom of the page.
If your not ready for a happening....STAND BACK!!
Main system: Yamaha PF800 TT w/ Shure V15VxMR, McIntosh C46, MC252, MR85, MVP871, APC H-15, dbx 1231, Klipsch KLF-20's (Crites X-Overs and Ti tweeters), Kimber Hero's, MITerminator2 Bi-wire, Studio Tech U48RW cabinet.
Second system: McIntosh C33, Carver MXR-150, TL3100 CD , Technics R&B Series SB-7's (mains) and Klipsch RB-61's (remote).
Computer: Pro-Media 2.1